COMPOSITES

Chopped Strands
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BUILDING/CONSTRUCTION

Alkali Resistant Chopped Strand
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 Product: SMC Roving
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Product Introduction
S-A E-glass Multi-End ccntinuous Rovings are reinforcements for Sheet Molding Compound (SMC). These products are designed for a wide range of structural or pigmentable polyester compression molded applications. SMC applications include automotive exterior body panels with Class A surfaces, recreational vehicle housings, automotive and recreational semi-structural applications, water-tank panels and business equipment.

Product Description
S-A Multi-End rovings are manufactured to meet ISO 9001 standards. S-A rovings are produced from a collection of continuous glass filaments gathered, without mechanical twisting into a single bundle. The filaments, which make up the bundles, are bonded together with a special size. Multiple bundles are then pulled together to form a strand. The strand is wound into a tubeless package that is ready for use in customer applications.

Packaging
Pallet Dimensions:
Pallet height: 99 cm (39 in) or 127 cm (50 in)
Pallet length: 112 cm (44 in)
Pallet width: 112 cm (44 in)
48-roll pallet weight: 816 kg (1799 lb)
64-roll pallet weight: 1088 kg (2399 lb)

S-A Multi-End continuous Roving is available in a single end internal pull package. Each pallet contains four layers with 16 doffs per layer (64 per pallet) or three layers with 16 doffs per layer (48 per pallet). Doffs are available in weights 17 kg (37.5 lb), and are wrapped in a plastic bag, then packed in a cardboard box. All pallets have ends that are air-spliced together. 4-end or 16-end run-outs are available dependent upon specific customer requirements.

Storage
Unless otherwise specified, it is recommended to store glass fiber products in a cool, dry area. Temperature should not exceed 35°C (95°F) and the relative humidity should be kept below 75%. Glass roving products must remain in packaging material until just prior to its use. If these conditions are respected, the glass fiber product should not undergo significant changes when stored for extended periods of time.

Stacking
To ensure safety and avoid damage to the product, skids should not be stacked more than two high. When stacking two pallets high, care should be taken to correctly and smoothly place the top pallet.

Features Customer Benefits

SMC Roving for Class A Surface Excellent mold flow-ability to allow production of large Class A parts with a low defect rate.

Fast Wetting Properties Fast wet-through, low squeeze-out to maximize line speed and maintain tight sheet weight tolerances.

Superior Runability

Optimized to maximized equipment uptime.


Low Static and Fuzz

Chemistries are specifically designed to virtually eliminate static and reduce fuzz and fly. Negligible static build-up under the normal ambient condition (temperature between 15 and 30°C, and relative humidity >70%)


Excellent Choppability

Products can be chopped cleanly with minimal blade and cot wear.


Excellent Dispersion

Flat dispersion characteristics eliminate clumping.


Excellent Laminate Mechanical
Properties

Meet or exceeds physical property requirements for a broad range of applications.


Optimum Package Weight

More products per package and pallet allow longer run time before more materials is needed at the chopping station.



Product Data

  • For Class A surface applications:
    ID Number Filament Diameter (Microns) Linear Density (TEX, yds/lb) End Counts % R2O Content Sizing Type Compatible Resin
    S2-440-A 16 4400/113 44 < 0.80 Silane Polyester
    ID Number % Organic solid (LOI) % Moisture Content % Acetone Solubility Stiffness (mm) Strand Integrity Application Field
    S2-440-A 2.0 ± 0.20 < 0.20 20 ± 10 170 ± 20 High Class A surface

    SMC Laminate Properties
    Property Average Value Test Method
    Tensile Strength (MPa) 119 GB/T1447-1983
    Flexural Strength (MPa) 176 GB/T1449-1983
    Impact Strength (Notch,J/m) 578 GB/T1451-1983
    Flexural Modulus (GPa) 11.0 GB/T1449-1983
    *Reference data only, not for technical specifications. Glass content: 27.1%

  • For structural applications:
    ID Number Filament Diameter (Microns) Linear Density (TEX, yds/lb) End Counts % R2O Content Sizing Type Compatible Resin
    S1-440-A 14 4400/113 60 < 0.80 Silane Polyester
    S3-440-A 13 4400/113 90 < 0.80 Silane Polyester
    S5-440-A 14 4400/113 90 < 0.80 Silane Polyester
    ID Number % Organic solid (LOI) % Moisture Content % Acetone Solubility Stiffness (mm) Application Field
    S1-440-A 1.55 ± 0.15 < 0.20 50 ± 10 155 ± 20 Structural/Pigmentable
    S3-440-A 1.55 ± 0.15 < 0.20 50 ± 10 150 ± 20 Structural/Pigmentable
    S5-440-A 0.9 ± 0.15 < 0.20 50 ± 10 145 ± 20 Structural/Pigmentable

    SMC Laminate Properties
    Property Average Value Test Method
    Tensile Strength (MPa) 82 GB/T1447-1983
    Flexural Strength (MPa) 196 GB/T1449-1983
    Impact Strength (Notch,J/m) 878 GB/T1451-1983
    Flexural Modulus (GPa) 12.1 GB/T1449-1983
    *Reference data only, not for technical specifications. Glass content: 27.1%


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